7 Material Handling Equipments to Increase Efficiency
Material handling is an essential aspect of any manufacturing, distribution or warehousing facility. It involves the movement, storage and control of goods in a safe and efficient manner. Material handling equipments play a vital role in achieving this efficiency by reducing manual labour, improving productivity, minimising damage to products and ensuring workplace safety.
Today, we will discuss seven types of material handling equipment that can help increase efficiency in your facility.
1) Forklifts
Forklifts are one of the most commonly used material handling equipments in various industries. They are used to lift and move heavy loads over short distances.
Forklifts come in different sizes and configurations, such as electric, diesel or propane powered for indoor or outdoor use. They are versatile, easy to operate, and can handle various materials including pallets, drums and containers.
Using forklifts can significantly increase efficiency by reducing the time and effort required to move heavy loads manually. It also eliminates the risk of injuries associated with manual lifting, improving workplace safety.
2) Conveyors
Conveyors are material handling equipment used to transport goods from one location to another within a facility.
They can be powered or gravity fed, and come in various types, such as belt, roller, chain or screw conveyors, depending on the application. Conveyors are perfect for moving large volumes of goods quickly and efficiently.
The use of conveyors can increase efficiency by automating the transportation process, reducing manual labour and minimising the time required to move goods. They also help streamline operations, as they can be integrated with other material handling equipment.
3) Pallet Jacks
Pallet jacks, also known as pallet trucks, are a type of material handling equipment used for moving pallets from one location to another.
They come in two types – manual or electric. Manual pallet jacks require human effort to operate, while electric ones use a motorised pump for lifting and moving heavy loads.
Using pallet jacks can save time and effort when moving stacked pallets or containers. They are ideal for small warehouses or facilities with limited space where forklifts cannot be used. Pallet jacks are also more cost-effective compared to forklifts.
4) Cranes
Cranes are widely used in material handling for lifting and moving heavy loads vertically or horizontally.
They come in various types, such as bridge cranes, gantry cranes, jib cranes and overhead cranes. Cranes are essential for operations that involve loading or unloading goods from trucks, containers or storage racks.
The use of cranes can significantly increase efficiency by reducing the time required to move heavy loads manually. It also minimises the risk of damage to goods during transportation.
5) Automated Guided Vehicles (AGVs)
AGVs are self-operating material handling equipment used to transport goods without human intervention.
They are equipped with sensors and software that enable them to navigate through a facility and perform tasks such as loading, unloading or transporting goods.
AGVs can increase efficiency by eliminating manual labour in transportation. They can also work continuously without breaks, reducing downtime and increasing productivity. Moreover, AGVs can be programmed to follow specific routes, making them ideal for repetitive tasks.
6) Storage and Retrieval Systems
Storage and retrieval systems are used in warehouses or distribution centres to store and retrieve goods automatically.
They come in various types, such as vertical lift modules, carousels, and automated storage and retrieval systems (AS/RS). These systems use computerised controls to access stored goods and bring them to a designated location for picking or storage.
Using storage and retrieval systems can increase efficiency by optimising space utilisation, reducing the time required for picking or storing goods, and minimising errors.
7) Automated Guided Carts (AGCs)
AGCs are similar to AGVs, but are smaller and used for transporting goods within a confined area. They are commonly used in assembly or production lines, where they can move materials between workstations automatically.
The use of AGCs can increase efficiency by reducing the time and effort required for moving materials manually between workstations. It also eliminates the risk of human error and improves productivity.
Takeaway
Material handling equipment is essential for any facility looking to improve efficiency and productivity. By integrating these seven types of equipment, you can streamline operations, reduce manual labour, and ensure workplace safety.
Consider your specific needs and choose the right material handling equipment to maximise the efficiency of your facility. So, it is crucial to evaluate the different options available and select the ones that best fit your requirements.