Reach Truck Vs Pallet Stacker: What is The Difference?

Both reach trucks and pallet stackers are popular types of forklifts used in the warehousing industry. They both have their unique features and benefits, making them essential equipment for material handling operations. However, many people often confuse the two machines and use the terms interchangeably.

Today, we will discuss the key differences between reach trucks and pallet stackers to help you understand which one is suitable for your business needs.

Definition

Before diving into the comparison between reach trucks and pallet stackers, let’s first define each machine to avoid any confusion.

Reach Truck

A reach truck is a type of forklift that is specifically designed for narrow aisle and high-rack operations. It is equipped with extendable forks that can reach up to 40 feet in height, allowing it to access tight spaces and lift pallets from racking systems.

Pallet Stacker

On the other hand, a pallet stacker is also a type of forklift that is primarily used for lifting and stacking pallets in warehouses. Unlike reach trucks, pallet stackers have a more compact design and are suitable for low-rack operations.

Key Differences

Now that we have defined both machines, let’s take a closer look at their key differences:

a) Functionality

The main difference between a reach truck and a pallet stacker lies in their functionality.

Reach trucks are designed for horizontal transportation and vertical lifting of loads, whereas pallet stackers are solely used for stacking and retrieving pallets.

b) Size and Maneuverability

Reach trucks have a more significant size compared to pallet stackers due to their extended reach capabilities. This makes them ideal for bulky or heavy loads that require stability during transport.

Pallet stackers, on the other hand, have a more compact design and are better suited for narrow aisles and tight spaces.

c) Lifting Capacity

Due to their smaller size, pallet stackers typically have a lower lifting capacity compared to reach trucks.

Pallet stackers can typically lift loads up to 5,500 pounds, while reach trucks can handle loads up to 4,000 pounds or more.

d) Lift Height

One significant difference between reach trucks and pallet stackers is their maximum lift height.

Reach trucks have a higher lift height due to their extended mast and telescoping forks, allowing them to access racks at greater heights. Pallet stackers have a limited lift height, making them better suited for ground-level stacking and retrieving tasks.

e) Cost-effectiveness

Reach truck and pallet stacker are both cost-effective options for material handling, but pallet stackers tend to be more budget-friendly due to their simpler design and lower lift height capabilities.

Reach trucks may have a higher upfront cost, but their ability to reach greater heights can result in faster and more efficient operations, thus providing long-term cost savings.

When To Use Reach Truck Vs Pallet Stacker

The decision to use a reach truck or pallet stacker ultimately depends on the specific material handling needs of your operation. To help you make an informed decision, consider the following factors:

1) Warehouse Space and Layout

When it comes to warehouse space and layout, pallet stackers are more suitable for smaller spaces with narrow aisles due to their compact design and ability to manoeuver in tight spaces. Reach trucks, on the other hand, require wider aisles, but can operate in larger spaces.

2) Lift Height Requirements

As mentioned earlier, reach trucks have greater lift height capabilities compared to pallet stackers. If your warehouse has high racking systems or requires frequent stacking and retrieval of goods at higher levels, a reach truck would be the more suitable choice.

3) Load Capacity

Pallet stackers are ideal for lighter loads, usually up to 2,500 pounds. Reach trucks, on the other hand, have a higher load capacity and can handle heavier loads up to 4,500 pounds or more depending on the model.

If your warehouse deals with heavy pallets or stacks multiple pallets at once, a reach truck would be the better option.

Takeaway

When deciding between a pallet stacker and a reach truck, it’s important to consider the specific needs and requirements of your warehouse operations.

For basic stacking and retrieval tasks with lighter loads, a pallet stacker would suffice. However, if your warehouse deals with heavier loads or requires more precise handling at higher levels, a reach truck would be the more suitable choice.

Ultimately, choosing the right equipment will help improve efficiency and productivity in your warehouse. So always carefully assess your requirements before making a decision.

Springwell For Material Handling Equipments

Springwell is a leading provider of material handling equipment, offering a wide range of products to suit various industries and applications. Their equipment is designed for maximum efficiency, durability, and safety in the workplace.